traveller winch relay

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Replacement Universal Winch Contactor Solenoid Relay Controller 500A DC Switch Boat ATV Winch Control

Purchase options and add-ons, about this item.

• Package includes: 1X 12V 500A Winch Solenoid Relay
• Compatible with 8000lb-12000lb winch with DC 12V (series wound and permanent )
• 500 Amp 12V Winch Solenoid Relay Contactor
• Pre-cutting Mounting Bracket for Easy Installation into Control box
• With Saterproof Sealed and Corrosion Resistant Case

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Product Description

Size: (As the Picture Shown) Length: 3 15/64" (8.2cm)/ Width: 2" (5.5cm)/ Height: 3 5/16" (8.4cm) Coil Rated Voltage : 6-110V DC Operating Voltage : 12V DC Operating Wattage : 15W Contact Circuit Voltage: 80V DC Loading Current : Max. 250V AC 500A Environment temperature : -40°C - 85°C Frequency : 10Hz-200Hz Acceleration : =3.5g Speed: 60-100 per min Mechanical life: up to 100,000Ops Electrical life: up to 50,000Ops Operation Regulation: 50 circle Installation direction: Random Color: Black Material: ABS + Aluminum Alloy Weight: 720g Feature: 500 Amp 12V Winch Solenoid Relay Contactor Compatible with both Wireless Remote System With Saterproof Sealed and Corrosion Resistant Case Solid Heavy Duty Construction Pre-cutting Mounting Bracket for Easy Installation into Control box. Fitment: Compatible with 8000lb-12000lb winch with DC 12V (series wound and permanent ) * Note: * Professionals install is strongly recommended to avoid trouble caused by inexperienced installer!

Product information

Technical details, additional information, warranty & support, compare with similar items, looking for specific info, customer reviews.

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Customers say

Customers like the build quality and functionality of the relay. They mention it's well-made for the price and works great. However, some customers have mixed opinions on the ease of installation.

AI-generated from the text of customer reviews

Customers are satisfied with the build quality of the relay. They mention it's well-made for the price.

"It was very easy to install and was priced fairly ." Read more

" Good unit , but one post was broken off due to a crush from some other object before it was put in the Amazon shipping box...." Read more

" Well made for the price ..." Read more

"Quality and cheap replacement ..." Read more

Customers are satisfied with the functionality of the product. They mention it works great.

"...for the money this is perfect! easy to wire in and works great ! used it to pull the plow truck out of the ditch this past winter." Read more

" Works perfectly ." Read more

" Works great " Read more

" works perfectly " Read more

Customers have mixed opinions about the ease of installation of the relay. Some mention it's very easy to install and fix with a multimeter, while others say it came with no wiring instructions and no markings.

"It was very easy to install and was priced fairly." Read more

"...It comes with no wiring instructions , so hopefully you took pictures of your wiring before dismantling.Worked well so far!" Read more

"... Easy fix with a multimeter , and Utube Video" Read more

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• TravellerX Manuals
• User manual

TravellerX 10,000 Winch Manual

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Performance Specifications

Product overview, installation, replacing the cable, maintenance.

• Motor does not turn on
• Motor runs but cable drum does not turn
• Motor runs slowly or without normal power
• Motor overheating
• Motor runs only in one direction
• Winch braking malfunction

WINCH ASSEMBLY

Winch part list, safety precautions, line speed and motor current(first layer), line pull and cable capacity.

• Download manual
• 1 Performance Specifications
• 2 Product Overview
• 3 INSTALLATION
• 4 OPERATION
• 5 REPLACING THE CABLE
• 6 MAINTENANCE
• 7.1 Motor does not turn on
• 7.2 Motor runs but cable drum does not turn
• 7.3 Motor runs slowly or without normal power
• 7.4 Motor overheating
• 7.5 Motor runs only in one direction
• 7.6 Winch braking malfunction
• 8 WINCH ASSEMBLY
• 9 WINCH PART LIST
• 10 SAFETY PRECAUTIONS
• 11 Line speed and Motor current(First layer)
• 12 Line Pull And Cable Capacity
• 13.1 Download manual

Max Line Pull 10000lbs.(4536kgs)

Gear reduction ratio 253:1

Motor Series wound DC12V motor with 2.8hp output

Overall Dimensions 22.9in.( 582mm) L × 6.9in.( 175mm) W × 8.94in.( 227mm) H

Drum size 2.48in.( 63mm) D × 8.54in.( 217mm) L

Remote Controller Max control distance 30m

Rope 82ft.(25.0m) L of 25/64in.(10mm) D

Net weight 69.7lbs.(31.6kgs)

This winch is equipped with a series wound motor and is designed for intermittent duty general use. This winch is not to be used for industrial lifting or moving people.

Improper operation could damage the winch and void the warranty.

Free spool clutch is operated by a pull and turn knob, which disengages the gearbox, allowing the cable to be released.

Correct installation of the winch is required for proper operation.

• Mount the winch on the vehicle or other fixed installation by using a screw (M10 × 1.5 × 35mm), M10 nut, ∅10 flat washer and ∅10 spring washer (four sets).

Improper mounting could damage the winch and void the warranty. Connect the red wire to the positive terminal and the black wire to the negative terminal of the battery.(See Fig. 1).

• Check the rotation direction of the drum. Pull and turn the clutch knob to the "OUT" position (drum should turn freely by hand). Pull out some cable from the drum, and then turn the clutch knob to the "IN" position. Press the "OUT" button on the switch; if the cable is releasing then it is properly connected. Otherwise reverse the wire connections to the motor, and repeat the above-mentioned operation.
• Pull and turn the clutch knob, so the drum can turn freely by hand.
• Use hand saver bar to hitch the hook of the cable assembly and pull cable to the load. Attach the cable hook to the load.

Never operate the clutch while drum is turning. Do not readjust clutch knob as it has been adjusted and permanently locked in place with a thread-locking compound in the factory.

• Press the "IN" button on the switch to re-spool the cable. Press the "OUT" button to reverse directions. Wait until the motor stops before reversing directions.
• Re-spool the cable after completing the operation.
• Engage the clutch by turning the clutch knob to the "IN" position.
• When inserting the cable into the drum, insert it into the correct end of the hole provided. Tighten the screws.
• Operate the winch an re-spool the cable around the drum tightly.
• Periodically check tightness of mounting bolts and electrical connections. Remove all the dirt or corrosion and always keep clean.
• Do not attempt to disassemble the gearbox. Repairs should be done by the manufacturer or authorized repair center.
• The gearbox has been lubricated using high temperature lithium grease in the factory. No internal lubrication is required except when being repaired.
• When the transmitter is replaced, the same type of transmitter is required for pairing. The pairing method is as follows:

Press the power button →Press IN and OUT button at the same time (the red light was flashing) →Turn on receiver for 1-2s (the relay makes a sound of absorption)

TROUBLE SHOOTING

• Never lift people or hoist loads over people. Do not lift items vertically, this winch is designed for horizontal use only.
• Never overload. Be sure all equipment used meets the winch's maximum line pull rating. When double-lining, pulley blocks should be rated for a minimum of two times the winch's line pull rating.
• Do not attempt prolonged pulls with heavy loads. The electric winch is designed for intermittent use only, and should not be used in a constant duty application. Never pull for more than one minute or exceed the rated load. If the winch motor becomes hot to the touch, stop the winch and allow it to cool down for several minutes.
• Never operate winch with less than 5 turns of cable around the winch drum since the cable end may not withstand full load.
• Avoid continuous pulls from extreme angles because this will cause the cable to gather on one end of the drum and damage the cable. Be aware that the winch's line pull capacity is the max line pull of the first layer. Never operate winch pulling a load that exceeds the rated capacity.
• Never hook the cable back to itself because it could damage the cable.
• Be sure the winch is mounted securely on the vehicle or bracket before operation.
• Before moving a load, inspect the cable. Prevent kinks and uneven cable layer before they occur. Apply proper tension to loads under 100lbs.
• Do not move your vehicle to assist the winch in pulling the load. It will be easy to overload, and cause cable damage. Be aware of the danger zone. Keep away from the danger zone during the operation. The danger zone is the area of the winch drum, the fairlead (if fitted), the cable, the pulley block (if used), the hook, and the motor.
• Never approach or span the cable when the winch is under load.
• When using the winch to move a load, place the vehicle transmission in neutral, set vehicle brake, and chock all wheels. The vehicle engine should be running during winch operation so that battery has fully electricity. Never use the winch when there is a lack of voltage.
• Never disconnect free spool cultch when there is a load on the winch.
• Always stand clear of the cable, hook and winch. You should disconnect the clutch first, then use the hand saver bar to hitch the hook to pull the cable.
• Inspect winch, cable, hooks and other accessories frequently. A frayed cable with broken strands should be replaced immediately. Use heavy leather gloves when handling the cable. Do not let the cable slide through your hands. Inspect the cable before use. Mashed, pinched, frayed or kinked areas severely reduce the load-carrying capability. Replacement cables must be re-spooled under 100lbs.
• To keep stated tensile, re-spool the cable around the drum tightly after operation.
• Do not operate winch when under the influence of drugs, alcohol or medication. Always stay alert during operation.
• Wear eye protection and personal protective equipment while operating winch.
• For loads over 50% of rated line pull, the use of the pulley block/snatch block to double the cable is recommended.
• Do not operate around potentially flammable liquids, gases, or debris. Sparks may occur, resulting in the ignition of fire.

Distributed By: TRACTOR SUPPLY COMPANY 5401 VIRGINIA WAY, BRENTWOOD, TN37027

For customer support, call: 1-888-376-9601

www.TractorSupply.com

Here you can download full pdf version of manual, it may contain additional safety instructions, warranty information, FCC rules, etc.

Download TravellerX 10,000 Winch Manual

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